Machinery News

  • Low-loss bottle filling

    Keeping it calm   Beverage sloshing at high filling capacities causes loss and soiling KHS analyzes bottle and machine parameters using simulation Around 850 CFD calculations for optimization performed to date If, at high filling capacities, beverages slosh out of the bottle, levels of efficiency and hygiene suffer. KHS prevents this by drawing up extensive calculations. If beverage filling is to be safe with little loss, physics comes into play: given the rotation speed and change in direction, especially at the transition from the transfer star to the closure system, high levels of centrifugal force act on the content of the containers. This can cause liquid to slosh out of the bottle. This may only comprise a few drops of spillage at a time – but with up to 90,000 fills an hour, the amount of product lost soon mounts up. Another aspect is hygiene. It’s not hard to imagine that on the one hand, sloshed sugary beverages soil container necks and closures, with mold even being formed in some cases. On the other, the machine is also contaminated. This in turn increases cleaning requirements and takes up valuable production time. Two groups of parameters In order to counter this, Dominik Weirich has been drawing up CFD calculations since 2013. “Ever higher filling outputs mean that the technology’s reaching its physical limits, so that we also have to take liquid sloshing into account when designing the machine,” says the KHS development engineer at the factory in Bad Kreuznach, Germany. Data collected from the simulations he carries out form the basis here. “First, we take a look at the geometric parameters of the beverage containers themselves: here, we investigate the impact the bottle shape, fill height and neck diameter have. This is done in close consultation with our Bottles & Shapes experts, especially in conjunction with new line projects, when changes are made to the geometry or the bottle weight is reduced, for example. Second, we have the physical parameters of the machines. These depend on the capacity, machine pitch and diameter of the stars. Adjustments can be made here relatively easily. Adapting the containers, however, is usually an iterative and more extensive process.” Increasing number of simulations As a rule, it can be said that the larger the product surface and the closer the beverage is to the bottle mouth, the more likely the liquid is to slosh. This interaction of the various factors requires calculations to be made that are then included in both the design engineering and the offers for the machinery. Weirich has already performed about 850 of these simulations – with this number continuing to rise. For more information go to: https://www.khs.com/en/company/media   Dominik Weirich KHS development engineer Dominik Weirich has been carrying out fluid dynamic calculations in Bad Kreuznach, Germany, since 2013.   About the KHS Group The KHS Group is one of the world’s leading manufacturers of filling and packaging systems for the beverage and liquid food industries. Besides the parent company (KHS GmbH) the group includes various subsidiaries outside Germany, with production sites in Ahmedabad (India), Waukesha (USA), Zinacantepec (Mexico), São Paulo (Brazil) and Kunshan (China). It also operates numerous sales and service centers worldwide. KHS manufactures modern filling and packaging systems for the high-capacity range at its headquarters in Dortmund, Germany, and at its factories in Bad Kreuznach, Kleve, Worms and Hamburg. The KHS Group is a wholly owned subsidiary of the SDAX-listed Salzgitter AG corporation. In 2024 the KHS Group and its 5,626 employees achieved a turnover of around €1.654 billion. PR contact  KHS GmbH Alisa Altrock (external PR consultant) Phone: +49 251 6255 6123 Fax: +49 251 6255 6119 Email: [email protected] Website: https://www.khs.com   Media contact KHS GmbH Eileen Rossmann (external media consultant) Phone: +49 711 26877 656 Fax: +49 711 26877 699 Email: [email protected] Website: https://www.khs.com   More

    Industry News

  • GELITA at Fi Europe 2025 – Paris

    Be Active! Discover the Future of Collagen Innovation FI Europe   Eberbach (Germany), November 2025 – GELITA, the global forerunner in Bioactive Collagen Peptides (BCP®), invites Fi Europe visitors to Be Active! and explore how collagen innovation is shaping the future of functional nutrition. On December 2–4, 2025, at the Paris Expo Porte de Versailles (Booth 40H91), GELITA will present pioneering concepts for healthier, tastier, and more effective functional foods and beverages. Elevate Bars to Function and Flavor For developers of high-protein and reduced-sugar bars, OPTIBAR® is redefining next-generation functional snacking. With its unique performance in texture, stability, and taste, it allows product developers to create protein and cereal bars that not only deliver nutritional benefits but also meet consumer expectations for indulgence and clean labeling. Collagen That Fuels Active Living Under the umbrella theme Be Active!, GELITA showcases its comprehensive portfolio of Bioactive Collagen Peptides, including VERISOL®, PeptENDURE®, FORTIGEL®, FORTIBONE®, TENDOFORTE®, and BODYBALANCE®, each supporting targeted benefits from beauty-from-within and muscle strength to joint health, recovery, and longevity. Visitors can explore ready-to-market prototypes such as beauty drinks, sports performance beverages, and healthy aging concepts — and experience them firsthand through on-site tastings. November 2025 GELITA AG – Uferstraße 7 – 69412 Eberbach, Germany 2 Don't Miss the Expert Sessions Join GELITA experts as they reveal the latest insights into collagen innovation in two exclusive on-site presentations: “The New Face of Collagen: From Aesthetics to Athletics” Wednesday, December 3, 12:30 PM “Better Treats, Better You: The Future of Snacking is Functional!” Wednesday, December 3, 3:30 PM   Visit GELITA – Booth 40H91 Whether your goal is to formulate the next best functional snack or beverage, or to explore science-based collagen innovations that enhance performance and well-being, GELITA is your partner in creating products that help people Be Active! For further information, please reach out to GELITA at https://www.gelita.com/en/event/food-ingredients-europe About GELITA: GELITA is the leading company for manufacturing and marketing collagen proteins. Coordinated from headquarters in Eberbach, Germany, GELITA provides customers around the world with products of the highest standard, comprehensive technical expertise and sophisticated solutions. More than 20 sites and a global expert network ensure that state-of-the-art know-how is always available for customers. 150 years of experience in the field of collagen proteins are the basis of GELITA's performance. A strong requirement for innovation is the driving force of the family-owned company that is always looking for new solutions for food, pharmaceutical, health & nutrition as well as for technical applications. Within its portfolio of collagen proteins, GELITA supplies collagen peptides with proven body-stimulating capabilities, tailor-made gelatines and non- or partly-water soluble collagens. This holistic range of products in combination with its vast experience in developing solutions for different applications makes GELITA first choice for its customers. In today's landscape of highest consumer demands, manufacturers of food products have to rely on natural, healthy, non-allergenic ingredients for their developments. Collagen proteins from GELITA are the perfect match for this as they fulfil all of these requirements, a particular plus being the fact that they are foodstuffs in their own right (i.e. no E-numbers). They also possess a set of unique technical and physiological properties. Besides the traditional use of collagen proteins as natural stabilizers and emulsifiers for countless products, they enable manufacturers to provide their products with other properties which are becoming more and more important. GELITA has intensified its research in developing solutions for physical mobility, weight management and beauty-from-within. For more information: www.GELITA.com Company Contact: Oliver Wolf (Marketing) Global Product Promotion GELITA AG +49 6271 84 2194 [email protected] More

    Exhibition News

  • Molds and Dies at RUPLASTICA 2026: your perfect detail is born here

    The topic of forming tools continues to attract the attention of tens of thousands of specialists at the largest polymer exhibition RUPLASTICA 2026, which will be held from January 27 to January 30, 2026 in Moscow, Crocus Expo IEC!   Did you know that the quality, speed, and cost of your final product depend 80% on one "invisible hero"? From the very tool that shapes its appearance – from a mold or stamp.   It's not just metal. This is your technological DNA code, embodied in steel or aluminum. And a mistake in its selection or development can cost months of delays, millions of lost profits and reputation.   What if we tell you that there is a place where you can solve ALL your mold tasks in 4 days? Where you don't have to travel around factories or wait months for answers from abroad?   This place is a specialized exhibition "Molds and Dies" at the international exhibition RUPLASTICA 2026!     Why RUPLASTICA 2026 is the point of attraction for EVERYONE involved with shaping tools?   Concentration of the best in one session.. More than 100 leading manufacturers and suppliers of molds, dies and related equipment will gather in Moscow – from key Russian players to representatives of China, Turkey, India, Iran and European companies adapted to our realities. Compare technologies, materials (steel, aluminum, wear-resistant coatings), prices and production dates personally and immediately! Not a search, but a CHOICE of a solution. Forget about the endless requests for commercial offers and the risks of working blindly. Here you will see samples of work, feel the quality of processing, evaluate design solutions (quick-release systems, cooling systems, ventilation systems) and find the ideal partner for your specific task: whether it is injection molding, blow molding, thermoforming or stamping of rubber products (RTI). Innovations "here and now" The world of molds does not stand still! You will be the first to see at RUPLASTICA 2026: The latest CNC machines and processing technologies (high-speed milling, electroerosion). Breakthrough materials for durable and precise shapes. Solutions for production automation and quality control of molds. 3D printing as a tool for prototyping, tooling, and even ready-made mold elements (the ADDITIVE MINDED project is nearby!).   Dialogue with experts. At RUPLASTICA 2026, you will meet technologists, designers, and production owners, discuss your complex cases, and receive advice on optimizing mold design, choosing a material, or reducing the casting/pressing cycle. This is an invaluable experience and saves you time during the design and launch phase. Market synergy. The section "Molds and Dies" is part of the grand alliance of RUPLASTICA, UPAKEXPO, RECYCLING SOLUTIONS. Nearby there are suppliers of raw materials (polymers, rubbers) and manufacturers of equipment for processing and packaging. This means that you can immediately work through the entire chain, from choosing the material and tool to packaging the finished product and resolving issues of its disposal.   What else will the participants of the exhibition "Molds and Stamps" learn?   Design trends. What solutions are most in demand today for complex geometries, thin-walled products, and multicomponent casting? Secrets of longevity. How to extend the life cycle of expensive equipment? New coatings, materials, and maintenance systems. The figure in action. How are software and monitoring systems implemented in the design and operation of molds? Localization vs Import. The real capabilities and deadlines of Russian manufacturers in comparison with Asian and Turkish partners. Where is more profitable?   RUPLASTICA 2026 is not just an exhibition. This is a strategic session for your production.   Don't miss the chance: To reduce the launch time of new products by several times. Significantly reduce the cost by optimizing the tool and choosing the best partner. Improve the quality and competitiveness of your products. Find the "right" solution for a unique problem. Ensure the technological independence of your production.   Are you ready to lay the foundation for your production success in the coming years? Join RUPLASTICA 2026! January 27 – 30, 2026 | CROCUS EXPO International Exhibition Center, Moscow More

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