Machinery News

  • Low-loss bottle filling

    Keeping it calm   Beverage sloshing at high filling capacities causes loss and soiling KHS analyzes bottle and machine parameters using simulation Around 850 CFD calculations for optimization performed to date If, at high filling capacities, beverages slosh out of the bottle, levels of efficiency and hygiene suffer. KHS prevents this by drawing up extensive calculations. If beverage filling is to be safe with little loss, physics comes into play: given the rotation speed and change in direction, especially at the transition from the transfer star to the closure system, high levels of centrifugal force act on the content of the containers. This can cause liquid to slosh out of the bottle. This may only comprise a few drops of spillage at a time – but with up to 90,000 fills an hour, the amount of product lost soon mounts up. Another aspect is hygiene. It’s not hard to imagine that on the one hand, sloshed sugary beverages soil container necks and closures, with mold even being formed in some cases. On the other, the machine is also contaminated. This in turn increases cleaning requirements and takes up valuable production time. Two groups of parameters In order to counter this, Dominik Weirich has been drawing up CFD calculations since 2013. “Ever higher filling outputs mean that the technology’s reaching its physical limits, so that we also have to take liquid sloshing into account when designing the machine,” says the KHS development engineer at the factory in Bad Kreuznach, Germany. Data collected from the simulations he carries out form the basis here. “First, we take a look at the geometric parameters of the beverage containers themselves: here, we investigate the impact the bottle shape, fill height and neck diameter have. This is done in close consultation with our Bottles & Shapes experts, especially in conjunction with new line projects, when changes are made to the geometry or the bottle weight is reduced, for example. Second, we have the physical parameters of the machines. These depend on the capacity, machine pitch and diameter of the stars. Adjustments can be made here relatively easily. Adapting the containers, however, is usually an iterative and more extensive process.” Increasing number of simulations As a rule, it can be said that the larger the product surface and the closer the beverage is to the bottle mouth, the more likely the liquid is to slosh. This interaction of the various factors requires calculations to be made that are then included in both the design engineering and the offers for the machinery. Weirich has already performed about 850 of these simulations – with this number continuing to rise. For more information go to: https://www.khs.com/en/company/media   Dominik Weirich KHS development engineer Dominik Weirich has been carrying out fluid dynamic calculations in Bad Kreuznach, Germany, since 2013.   About the KHS Group The KHS Group is one of the world’s leading manufacturers of filling and packaging systems for the beverage and liquid food industries. Besides the parent company (KHS GmbH) the group includes various subsidiaries outside Germany, with production sites in Ahmedabad (India), Waukesha (USA), Zinacantepec (Mexico), São Paulo (Brazil) and Kunshan (China). It also operates numerous sales and service centers worldwide. KHS manufactures modern filling and packaging systems for the high-capacity range at its headquarters in Dortmund, Germany, and at its factories in Bad Kreuznach, Kleve, Worms and Hamburg. The KHS Group is a wholly owned subsidiary of the SDAX-listed Salzgitter AG corporation. In 2024 the KHS Group and its 5,626 employees achieved a turnover of around €1.654 billion. PR contact  KHS GmbH Alisa Altrock (external PR consultant) Phone: +49 251 6255 6123 Fax: +49 251 6255 6119 Email: [email protected] Website: https://www.khs.com   Media contact KHS GmbH Eileen Rossmann (external media consultant) Phone: +49 711 26877 656 Fax: +49 711 26877 699 Email: [email protected] Website: https://www.khs.com   More

    Industry News

  • GELITA at Fi Europe 2025 – Paris

    Be Active! Discover the Future of Collagen Innovation FI Europe   Eberbach (Germany), November 2025 – GELITA, the global forerunner in Bioactive Collagen Peptides (BCP®), invites Fi Europe visitors to Be Active! and explore how collagen innovation is shaping the future of functional nutrition. On December 2–4, 2025, at the Paris Expo Porte de Versailles (Booth 40H91), GELITA will present pioneering concepts for healthier, tastier, and more effective functional foods and beverages. Elevate Bars to Function and Flavor For developers of high-protein and reduced-sugar bars, OPTIBAR® is redefining next-generation functional snacking. With its unique performance in texture, stability, and taste, it allows product developers to create protein and cereal bars that not only deliver nutritional benefits but also meet consumer expectations for indulgence and clean labeling. Collagen That Fuels Active Living Under the umbrella theme Be Active!, GELITA showcases its comprehensive portfolio of Bioactive Collagen Peptides, including VERISOL®, PeptENDURE®, FORTIGEL®, FORTIBONE®, TENDOFORTE®, and BODYBALANCE®, each supporting targeted benefits from beauty-from-within and muscle strength to joint health, recovery, and longevity. Visitors can explore ready-to-market prototypes such as beauty drinks, sports performance beverages, and healthy aging concepts — and experience them firsthand through on-site tastings. November 2025 GELITA AG – Uferstraße 7 – 69412 Eberbach, Germany 2 Don't Miss the Expert Sessions Join GELITA experts as they reveal the latest insights into collagen innovation in two exclusive on-site presentations: “The New Face of Collagen: From Aesthetics to Athletics” Wednesday, December 3, 12:30 PM “Better Treats, Better You: The Future of Snacking is Functional!” Wednesday, December 3, 3:30 PM   Visit GELITA – Booth 40H91 Whether your goal is to formulate the next best functional snack or beverage, or to explore science-based collagen innovations that enhance performance and well-being, GELITA is your partner in creating products that help people Be Active! For further information, please reach out to GELITA at https://www.gelita.com/en/event/food-ingredients-europe About GELITA: GELITA is the leading company for manufacturing and marketing collagen proteins. Coordinated from headquarters in Eberbach, Germany, GELITA provides customers around the world with products of the highest standard, comprehensive technical expertise and sophisticated solutions. More than 20 sites and a global expert network ensure that state-of-the-art know-how is always available for customers. 150 years of experience in the field of collagen proteins are the basis of GELITA's performance. A strong requirement for innovation is the driving force of the family-owned company that is always looking for new solutions for food, pharmaceutical, health & nutrition as well as for technical applications. Within its portfolio of collagen proteins, GELITA supplies collagen peptides with proven body-stimulating capabilities, tailor-made gelatines and non- or partly-water soluble collagens. This holistic range of products in combination with its vast experience in developing solutions for different applications makes GELITA first choice for its customers. In today's landscape of highest consumer demands, manufacturers of food products have to rely on natural, healthy, non-allergenic ingredients for their developments. Collagen proteins from GELITA are the perfect match for this as they fulfil all of these requirements, a particular plus being the fact that they are foodstuffs in their own right (i.e. no E-numbers). They also possess a set of unique technical and physiological properties. Besides the traditional use of collagen proteins as natural stabilizers and emulsifiers for countless products, they enable manufacturers to provide their products with other properties which are becoming more and more important. GELITA has intensified its research in developing solutions for physical mobility, weight management and beauty-from-within. For more information: www.GELITA.com Company Contact: Oliver Wolf (Marketing) Global Product Promotion GELITA AG +49 6271 84 2194 [email protected] More

    Exhibition News

  • Informa Markets Announces Landmark Move: ProPak Asia 2026 to Relocate to IMPACT Muang Thong Thani

    Mr. Sanchai Noombunnam, Country General Manager of Informa Markets Thailand, highlighted Thailand's growing role and opportunities in the global food and beverage industry. According to Credence Research, a global market research and consulting firm, the value of the global food and beverage market is projected to grow from USD 6.2 trillion in 2024 to nearly USD 9.8 trillion by 2032. Key driving forces include shifting consumer behaviors, increasing demand for convenience and ready-to-eat foods, and a rising focus on health. At a regional level, Asia-Pacific is the fastest-growing market, particularly in China, India, Thailand, and Vietnam. These changing consumption trends and advancements in food and beverage manufacturing continue to generate new products.   This year's ProPak Asia 2025 attracted over 2,000 exhibiting brands from 42 countries and welcomed more than 72,000 visitors globally, utilizing 55,000 square meters of exhibition space and generating over THB 5.5 billion in trade value. The event’s repeated success and growing demand from both returning and new exhibitors have exceeded the capacity of the current venue.   Therefore, ProPak Asia 2026 will relocate to the IMPACT Exhibition and Convention Center in Muang Thong Thani, a venue offering larger and more suitable facilities for future growth. The new venue provides enhanced accessibility via skytrain, private vehicles, and public transportation, and is conveniently located near airports and key industrial zones such as Chonburi, Ayutthaya, Pathum Thani, Samut Sakhon, and Samut Songkhram. This move aligns with ProPak Asia’s vision to elevate itself into a global hub for the manufacturing, processing, and packaging industries.   ProPak Asia 2026 marks a bold step into a new era of boundless growth, with the goal of becoming the premier processing and packaging exhibition in Asia-Pacific by 2027 and a World-Class event by 2028. Already, 95% of the space for ProPak Asia 2026 was pre-booked during ProPak Asia 2025, reaffirming industry confidence. The event will continue to showcase the latest technologies and innovations, connecting exhibitors, businesses, agencies, and attendees through ProPak Connect—a digital hub integrating global ProPak events, fostering collaboration across every dimension of the industry ecosystem.   Mrs. Luciana Pellegrino President of World Packaging Organization (WPO),  acknowledged the continued growth of the packaging industry, which aligns with sectors such as food, beverage, pharmaceuticals, consumer goods, and e-commerce. The industry is expected to expand from USD 1.28 trillion in 2025 to USD 1.69 trillion by 2034. A major trend is the focus on sustainable and eco-friendly packaging, reflecting WPO’s mission to promote science, technology, sustainability, and innovation in packaging. WPO recognizes ProPak Asia as a key partner and fully supports its transformation in 2026 as a stepping stone to becoming a truly global event.   Dr. Joseph Ross S. Jocson, President of the Asian Packaging Federation (APF), emphasized the significance of the packaging sector in Asia-Pacific. The market is expected to reach USD 190.55 billion in 2025, with a CAGR of 4.98% from 2025 to 2033. The region, a global manufacturing hub especially in food and beverage, benefits from its large consumer base. Key trends to watch include smart packaging, the use of more sustainable materials, growth in premium and personalized packaging, and circular economy-driven design. APF has been a long-standing partner of ProPak Asia and is committed to supporting its ongoing development to benefit producers and stakeholders across the region.   Mr. Ali Badarneh, Chief Food Security and Food Systems Unit, Agri-Business and Infrastructure Development Department, United Nations Industrial Development Organization (UNIDO), Austria, stated that UNIDO, as a UN specialized agency promoting inclusive and sustainable industrial development, is proud to be a long-term strategic partner of Informa Markets and ProPak Asia. He affirmed UNIDO’s strong support for ProPak Asia 2026 and beyond, aiming to drive innovation in manufacturing, processing, and packaging technologies. UNIDO also seeks to facilitate knowledge exchange among industry leaders, policymakers, and stakeholders to build resilient food systems and address urgent global challenges such as hunger, food loss and waste, and climate change. The organization believes this collaboration will help realize a more sustainable and inclusive future for food and packaging systems worldwide.   ProPak Asia 2026 is scheduled to take place from 10–13 June 2026 at the IMPACT Exhibition and Convention Center, Muang Thong Thani. For more information, please visit: www.propakasia.com. More

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