CVC F0804 Monoblock Filler & Capper
Overview
CVC F0804 Monoblock liquid filler and capper adapts high performance servo technologies, that provides fast, precise liquid filling and capping. During the liquid filling process, bottles are carried through the filling area by servo driven feed screw and the liquid filling nozzles are mounted on a walking beam mechanism, which allows to track the movement of bottles for diving type filling in continuous motion. Once the filling process is complete, the filled bottles will continuously travel to rotary capping system. High speed liquid filling and capping jobs are accomplished in one machine.
Application
CVC Rotary Servo Capping Systems are available for the following types of capping applications:
- Plastic Screw-on caps
- Snap-on caps
- Push-in stoppers, and plugs
Features
STANDARD FEATURES
- 8 filling stations.
- 4 servo driven capping heads.
- Diving type filling mechanism: filling nozzles dip into bottles and move up while liquid is being filled. It features less foaming during filling.
- Servo driven on both volumetric pistons and nozzles.
- Flexible adjustments can meet different product characteristics and bottle shapes.
- Various speed settings of liquid filling & capping.
- Capability of recipe storage.
- Simple and quick teach mode setup.
- Track full/ track empty sensors.
- Bottle mouth holder design for special applications (requires to conduct our R and D evaluation).
- PLC control with user-friendly touch screen panel.
- Motorized single lane sanitary conveyor. Customized conveyor lengths are available upon request.
- Capping head up/down and rotation are individually driven by advanced Linmot liner motors, which feature precise capping control and ease of adapting to a wide range of capping applications.
- Capping torque inspection system.
- Type 304 stainless steel bin, frame, enclosure panels.
- Type 316L stainless steel and FDA approved liquid contact parts.
- ISO 9001 : 2015 certified.
AVAILABLE OPTIONS
- Various sizes of volumetric pistons with fill volume capacity range from 20 ml up to 500 ml
- Shut-off nozzles
- 1-on-8 manifold pipe
- Liquid buffer/storage tanks
- 21 CFR PART 11 compliance
- OPC UA for data collection
- Bottle neck holders
- Bottle feed screw
- EcoStruxure Augmented Operator Advisor (AOA)
Specification
| Technical Specifications |
CVC F0804 Technical Specifications |
| No. of Filling Heads |
8 |
| No. of Capping Heads |
4 |
| Max. Productivity |
Up to 100 BPM |
| Applicable Size |
Bottle Dia.: Ø30-70 mm (1 ¼” to 2 ¾”)
Bottle Height: 65-165 mm (2 ⅝” to 6 ½”)
Mouth Opening: Ø10-15mm ( ⅜” to ½”)
Cap Dia.: Ø30-60 mm ( 1 ¼” to 2 ¼”)
Cap Height: 13-28 mm ( ½” to 1 ⅛”) |
| Power source |
380 V, 50/60 HZ, 3 PH |
| Power Consumption |
11,010 VA (25 A) |
| Air Pressure |
6 bar (87 psi) |
| Air Consumption |
1,147 NL/min (40.5 CFM) |
| Consumption Machine Dimensions |
2,600 x 1,300 x 2,200 mm (main machine) (8’-6” x 4’-3” x 7’-3”) |
| Viscosity |
2,000 cps |
| Filling Range & Precision |
20-500 ml |
| Machine Weight |
3,450 kg (7,605 lbs) |
| Noise Level |
≤ 80 dB |
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